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Erection engineering analysis of a replacement roof for the London Olympic Stadium

Flint and Neill Ltd (now COWI) was appointed by principal contractor Balfour Beatty to provide erection engineering services for the deconstruction of the original roof of the London Olympic Stadium and subsequent construction of a new long-span replacement roof for what is now called the London Stadium. This work was required as part of transformation works carried out on behalf of the London Legacy Development Corporation.

LUSAS was subcontracted by COWI to perform independent checking of the various deconstruction and construction stages involved, and confirmed the adequacy of the structural members which formed the permanent works and global stability of the structure under applied loads. 

At the time of its construction the replacement roof was believed to be to be the longest cantilevered roof in the world.

Project info

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Client: Transport for London
Principal Contractor: Balfour Beatty
Structural Engineer: Buro Happold
Erection engineer: COWI

  • Erection engineering analysis of one of the longest cantilevered roofs in the world
  • Modelling and analysis of compression truss, columns, cable-net and roof steelwork using nonlinear methods
  • Structural members of the permanent works and stability of the structure during roof installation confirmed
  • Primary cable net structure supporting articulated steel trusses
  • 48,000 square metre roof
  • 84m maximum cantilevered length
Key components of the new London Stadium roof.
Modelling of front roof erection showing lighting tower steelwork.

Modelling of rear and front roof erection sequences..

Vertical displacement contours for final roof position (for cladding speed case 1).

The new roof consists of a primary cable net structure supporting articulated steel trusses which create the upper roof profile and in turn support the roof coverings. The existing compression truss connections and raked V-columns required strengthening to bear the increased loading from the new roof structure which, at approximately 48,000 square metres, and with a maximum cantilevered length of 84m, is twice the area and three times the span of the original.

The construction sequence and hence modelling and analysis requirements for the new roof took place in three distinct phases:

  • Phase 1: V-column strengthening / replacement
  • Phase 2: Installation of cable net
  • Phase 3: Construction of rear and front roof

LUSAS was required to verify the adequacy of the global structure and structural members at critical stages of construction. This involved:

  • Ensuring that the starting LUSAS finite element model (used in a reverse analysis) satisfied the reference stressed state reflecting the permanent condition of the completed stadium roof.
  • Analysing the staged replacement of the V-columns and providing an envelope of member forces on connections for use and verification of local connections by others.
  • Analysing the roof structure at various stages in order to verify that all structural members designed for permanent condition were adequate for the proposed construction methodology and that structural stability was maintained throughout.
  • Providing internal forces, enveloped erection force effects and utilisation factors for critical members in the roof members, cables, compression truss and column structure for various stages of the construction process; and displacements at key locations for various stages.
The use of LUSAS VB Scripting techniques to customise the software and to automate the extensive modelling and checking procedures required, allowed us to save a great deal of time and ultimately confirm the adequacy of the structural members which formed the permanent works and global stability of the structure under the applied loads. Ahad Kolahi, Project Manager, LUSAS 
Download the full case study

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